Domestic Textile Machinery Equipment Manuals Should Be More Standardized.

Speaking of "product brochures", some may be dismissive and think they are making a mountain out of a molehill.

In the decades of work experience, I have read numerous manuals.

The instructions for early spinning machines can only be described with Chinese characteristics. It simply means that there are only a few pages to talk about. The whole process of equipment installation is mainly based on factories, and very few detailed technical guidance materials are available.

With the introduction, digestion and absorption of equipment, it is well known in China.

Began to attach importance to product specifications, content and connotation has been greatly improved; however, a considerable number of enterprises have simplified the instruction manual, and few pages of paper can clearly explain the electrical integrated multi-function machine assembled by hundreds of parts.

In contrast, the "product manuals" of the famous international textile machinery enterprises are refreshing, just like a beautiful book of paintings and decorations.

Some people do not understand, is this not too wasteful? Actually, this is a concept of being a real entrepreneur. "Product manuals" is not only a window and a business card to recommend the equipment of the enterprise, but also a window and business card to show the overall appearance and concept of the enterprise. Just like a person's clothes can show the taste and taste of the person, the first impression is so important; the importance of the instruction is still that if you want to prove that your equipment is a world-class brand, there must be some matching software information, including product description.

At the same time, the textile machinery enterprises also have the obligation and responsibility to inform the manufacturers of the complete set of detailed information about the overall structure, performance, function, safety, maintenance, installation and after sale service of the equipment.

Conversely, the more smoothly the manufacturer can use the equipment, the better it will prove that the reliability of the equipment is stronger. This is also an effective way to improve the credibility of the spinning machine factory and open the market.

Therefore, textile enterprises do not see the quality of instruction manual from a strategic perspective.

The value of hundreds of thousands of yuan, millions of dollars of equipment, only matching the so-called "manual", does not damage the image of the enterprise, hamper the long-term development of the enterprise? In fact, a good "product manual" is the best advertising product sales.

There are six deficiencies in domestic manuals.

Recently, I have the honor to refer to the imported 10000 international inline product manuals of two famous companies (Switzerland Lida, Germany Te Luth Le).

First, a comprehensive survey of the "product manuals" of various foreign companies is a common feature of the instructions. From the beginning, the contents of the instructions are stated in detail in terms of safety importance, matters needing attention and contents. Moreover, the relevant chapters are still repeated safety in the future, with particular emphasis on personal injury prevention, especially the lives of human beings.

It is understood that one European technician has insured 5 million dollars in the insurance company.

Safety is the only way to ensure operation and maintenance of personnel safety and safe operation without fault in order to ensure the reliability and service life of the equipment.

The domestic product description of textile machinery and equipment is not systematic in terms of safety, but it often passes by a few words.

The two is the overall structure and layout of the product manuals abroad. It is very systematic, reasonable and rich in content. It is convenient for users to query in use. The catalogue and index are detailed, and the chapters and paragraphs are echoed. Each part is annotated, including parts location, function, disassembly and maintenance, etc. it is a guide book for guiding production convenience.

In addition to some well-known manufacturers in China, the general instructions only focus on the performance of the main components, with no detail to each component.

Three, there is another feature of foreign product manuals. Almost all parts of the equipment, including the whole, are beautifully charting, and the image data are marked in detail. They feel tired and tired. They feel that their train of thought is to conduct systematic guidance and training for a person who has not touched the equipment, so that you can truly master the performance and function of each component, and are also in line with the current situation of our enterprises.

But when you look at some domestic instructions, they are very stingy with image data, which seems to think that it will take up too much space and waste paper. Even if there is a picture, it can not be seen clearly, or the dimension of the parts and components is not complete or the location of the installation size is not clearly marked.

Four, because of the wide application of computer technology in textile equipment, foreign instructions are widely used in computer graphics, image and display operation procedures, file information, software application downloading, storage, failure recovery charts and software, and Attached CD-ROM.

At present, some manufacturers in China are paying attention to and actively implementing computer related information, explaining the operation software of the display in detail, and making the product manuals into CD-ROM, which is convenient for users. However, quite a number of manufacturers fail to keep pace with the times and remain at a simple stage.

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The five is the foreign instructions in order to ensure the reliable and long-term operation of the equipment, especially considering the standard requirements of the maintenance workers in the equipment dismantling and maintenance, and prevent the original performance of the equipment due to non-standard loading.

These instructions not only provide special tools, but also tell you how to disassemble the bearings and gears, indicate the torque size of the screw, the tension of the pmission belt, the tension belt tension, the connection scheme of the roller joint, and so on, eliminate barbarous operation and ensure the quality of the installation and use of the machine.

This is also in line with the relative lag of the new technology that our current security workers are facing in the sudden acceleration of modern technological pformation of enterprises.

The weak links in the domestic sector should be strengthened in the future.

Six, from the equipment imported in recent years, the computer Mechatronics pays more attention to the problems such as fault detection, troubleshooting, automatic recovery of faults in the operation process. The instructions provide very detailed kinds of faults, information codes, location, troubleshooting, automatic recovery methods and functions, which is very necessary for improving the output.

China should narrow the gap as soon as possible.

Expectation specification is more standard.

To talk about the standardization and standardization of the product manuals, we can first learn the ideas and styles of work in Europe, Germany and Switzerland, and let people admire the implementation of international ISO's product quality certification standards, environmental certification standards and social responsibility certification standards.

When you get the "instructions" of these companies, they have the characteristics of the packaging materials, colors and patterns of the shell. They seem to have seen the image of the company. The paper is made of standard coated paper with clear handwriting and sparse layout.

Mark the key points in each chapter with special symbols or warning signs.

The first chapter is an overview, including the following contents: how to use manuals, general safety notes, machine identification, terminology explanation, calculation formula, technical data, operator guidance, etc.

The author thinks that the following contents should be strengthened in the future of the domestic textile machinery "instructions". First, the contents of the instructions should be comprehensive and standardized.

Use all the stages of the life cycle of the machines you produce, namely, technical guidance information from pportation, handling, packing, installation, daily operation, adjustment, cleaning, maintenance, demolition, and dismantling to the whole process.

The general catalogue includes at least the following contents: overview; installation; operation; setting; conversion (refer to pmission arrangement, pneumatic arrangement, optimization setting, etc.); adjustment; maintenance; troubleshooting; machine parts description; key words index; appendix.

The two is the more humane and specific presentation of safety. For example, machine safety startup includes: requirements for daily operation of machines; provision of workspace; incorrect use of predictability; prohibited operation and other hazards.

The textile industry should have a unified safety hazard symbol (including limbs, facial features, whole body, dangerous area, dangerous voltage, vigilance, prohibition, erroneous operation, corrective operation, etc.), and it can be classified into four grades on security level: "danger", "warning", "attention" and "importance".

The above contents are conducive to enterprise training and help machine safety, standardization and economic operation.

Operation by hints can avoid danger, reduce repair cost, shorten breakdown time and improve machine reliability and service life.

Three, the maintenance section is one of the key points in the instruction manual. The maintenance state determines the machine's condition and service life.

Abroad, special emphasis on preventive maintenance, our maintenance cycle in the past month, year to implement, relatively coarse; and foreign hours, such as 8 hours of maintenance, 24 hours, 150 hours, 300 hours, 750 hours, 1500 hours......

24000 hours (equivalent to 3 years).

Secondly, according to the requirements of lubricants, different grades of lubricating oil should be used at low speed, high speed, light load and heavy load. Additional oil points, location of oil change points, when to fuel, when to change oil, fuel volume, different refueling tools, and key parts of the lubricant brand and manufacturer.

In addition, there are special maintenance parts, such as frequency converter, circuit board operation and replacement, maintenance and cleanliness, air compressor maintenance and cleaning.

Four, in view of the extensive application of automation technology, thanks to the rapid development of computer control, PLC, industrial control computer, servo control, frequency converter, leveling system, digital communication network, pneumatic pressurization system, and high technology equipment application, the "specification" of the textile machine is not only a mechanical explanation, but can be popularized and promoted by the additional instructions for the application of the new technology, which is conducive to using the enterprise to master modern technology as soon as possible.

Five is the application of a large number of touch screen operation in the textile machine in recent years has become a trend. The operation of the driver has undergone fundamental changes. By changing the past passive operation with the human-computer dialogue with the display screen, it can be able to understand the data of a number of processes, quality and output through the display at any time, warning limits, alarm signals, actively dealing with and eliminating the bad problems in various operations.

It is hoped that the textile machinery factory can provide simple and easy operation instructions in the man-machine dialogue operation section.

Draw a detailed display panel operation table, including key name, key value, key function, operation settings, adjustment, monitoring and so on.

In short, the production of product manuals is a systematic project. To achieve international standards, it is necessary to act according to international standards. In order to create internationally competitive well-known enterprises, decision makers of textile machinery enterprises must standardize every work and every detail within the enterprise by formulating high standard product manuals.

If you really do it, you will be widely used.

Praised.